Currently reading: Vauxhall to launch new SUV developed with Leapmotor

Firm vows new machine, due in 2028, will blend Chinese technology and European engineering

Vauxhall will launch a new electric SUV that will be co-developed and produced by fast-growing Chinese start-up Leapmotor in under two years, as part of a significant expansion of the partnership between the two firms that will include Leapmotor taking over part of a Stellantis factory in Spain.

The new machine is set to launch in early 2028 and will adopt an as-yet unknown name from the firm’s past. It will be around 4.5 metres long and slot between the Frontera and the Grandland in Vauxhall’s line-up of C-segment SUVs that also includes the Mokka.

While the SUV will be based on the “core components” of Leapmotor’s electric architecture, Vauxhall-Opel CEO Florian Huettl said that engineers from the Anglo-German brand’s Russelsheim headquarters would be in charge of the design, on-board experience and chassis engineering. He said that “synergy gives us the best of both worlds” of Chinese development speed and European engineering.

“We will use the fastest development processes and sequences that have been developed by Leapmotor that are Chinese, so we can be more digital – and we have a very clear sharing of responsibilities,” said Heuttl. “Opel-Vauxhall engineers will lead on everything that relates to drivetrain, steering systems, noise, isolation, packaging, seating, lighting – everything that you know from our brand.”

While Huettl declined to say exactly what platform the car will be built beyond “it will be an evolution of something that exists”, the base is set to be Leapmotor’s existing architecture. That will enable the new vehicle to make extensive use of the Chinese firm’s components. Leapmotor has its own digital architecture and produces around 65% of all of the parts used in its own vehicles, a key reason why it is able to develop cars at comparatively low cost.

Where new machine fits in Vauxhall line-up

While Vauxhall already offers three crossovers and SUVs that sit broadly in the C-segment, Huettl said that the size of the segment meant there was room for another.

He said that vehicles of around 4.5 metres formed “a very popular spot in many markets, including Germany and the UK” that “Vauxhall today has not covered yet”, citing machines such as the Volkswagen Tiguan and Skoda Elroq. He added that “we see this as a vehicle that gives us additional coverage in the segment”.

Huettl wouldn’t give details on where the new EV will sit in terms of price, but hinted that “we have been exploring how to make electric mobility affordable, exciting and accessible for our customer base,” said Huettl. 

While the machine will be built on a production line with Leapmotor models, Huettl said there it wouldn’t merely be a badge-engineered version of one, insisted that “we are co-developing a car, but we’re using components.”

Huettl added that the firm was “still looking into the best way” of implementing the infotainment, given Vauxhall uses a completely different operating system to Leapmotor. But he insisted that the new machine will “feature interface technology that you will see in other Vauxhall products” and, crucially, “we will use buttons”.

Huettl confirmed that the new machine would take on a name from Vauxhall-Opel’s past. He said: “we like the success of the Frontera, including the name. We have made a decision on the on the name we use, and we will use the recipe of finding something very suitable in our own history.”

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While he wouldn’t confirm what that name would be, sources have hinted that it won’t be Manta.

Deal to give Leapmotor European production base

Vauxhall-Opel’s parent firm Stellantis bought a significant stake in Leapmotor in 2023. As part of that deal the two firms formed Leapmotor International, a joint venture that Stellantis has a controlling 51% stake in, to sell the Chinese machines in international markets, including the UK.

As previously reported by Autocar, the two firms have been in talks to expand that partnership further, and this news marks a significant step. Leapmotor and Stellantis will look to add an extra production line at the Stellantis plans in Zaragoza, Spain, where the Vauxhall Cross, Peugeot 208 and Lancia Ypsilon are currently produced. The new line would be used for the new Vauxhall SUV as well as the Leapmotor B10. Production of the latter could behind there this year.

Notably, Leapmotor’s energy division has plans to open a new battery factory in Zaragoza with a capacity of around 100,000 packs per year, ensuring that much of the new vehicle will be produced in Europe, potentially helping the new machine avoid tariffs and be eligible for electric car incentives.

Huettl hinted that the new Vauxhall SUV could be the first of several Stellantis vehicles that are developed in partnership with Leapmotor as the deal expands. He said that "we decided to go and explore this opportunity, and make the contribution from a product side to the next step of the development of Stellantis and Leapmotor partnership."

He added: “What I hope to gain from this is improving our development speed, and challenging our own methods, while at the same time leveraging the skills that we have and the experience that our engineers have to make sure that all Vauxhall-Opel products that will emerge from this project fulfil all the requirements that we have and that have made our brands what they are. So there will be no compromise whatsoever on the actual features that we need for our customers.”

As part of the expansion of the Stellantis and Leapmotor partnership, the Chinese firm could also transfer ownership of the Stellantis plant in Madrid to Leapmotor in 2028. The Citroën C4 is currently built there, but when its planned production run ends in 2028 it could be replaced by a Leapmotor model.

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James Attwood

James Attwood, digital editor
Title: Associate editor

James is Autocar’s associate editor, and has more than 20 years of experience of working in automotive and motorsport journalism. He has been in his current role since September 2024, and helps lead Autocar's features and new sections, while regularly interviewing some of the biggest names in the industry. Oh, and he once helped make Volkswagen currywurst. Really.

Before first joining Autocar in 2017, James spent more than a decade in motorsport journalist, working on Autosport, autosport.com, F1 Racing and Motorsport News, covering everything from club rallying to top-level international events. He also spent 18 months running Move Electric, Haymarket's e-mobility title, where he developed knowledge of the e-bike and e-scooter markets. 

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