Currently reading: How 3D printing is aiding classic car revival

Classic car owners in need of rare parts can get them quicker than ever thanks to 3D printing. We find out more

Need a clutch release lever for your Vauxhall Corsa? Not a problem. There are hundreds of suppliers ready to service your enquiry and it should be with you tomorrow. Cost: about £16.

But what if you need one for your Porsche 959, an extremely rare car, parts for which you’re unlikely to get online, never mind over the counter? Until a year or so ago you would have had to get one specially made at great expense but, since 2018, Porsche has been able to produce the part on demand and at reasonable cost using 3D printing and, specifically, a process called selective laser melting.

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timmy7t 23 April 2026

wow

timmy7t 23 April 2026

This is one of those things that hits home the moment you’ve spent six months hunting a broken window crank for a ‘72 Fiat. You start questioning your life choices. The article gets it right – for most people, 3D printing still sounds like sci-fi toys and cool things to 3D print like mini dragons or movie props. But the real magic is exactly this: bringing dead tooling back to life. I’ve held a reproduced cam cover that was scanned from a cracked original, printed in nylon, and it fit like a glove. No warehouse full of NOS parts, no retired hoarder in a shed. Just data and powder. From my own stumbling into this, the only advice I’d give is to double-check material specs before printing anything that touches heat or oil – PLA melts on a summer dashboard. Done right, this tech doesn’t just fix cars; it keeps memories on the road.

Cersai Lannister 23 February 2020

An answer!

I have been fretting about replacing components on my 959, which the writer helpfully tells us is a rare car. Now, we have an answer, 3D printing. But maybe someone can answer me three questions not considered in the article:

  1. Is the metallurgical structure of 3D printed parts suited to high-load metal structures? I assume that as one can print different shapes to a casting they might (metal type permitting) be potentially stronger or lighter but have no idea.
  2. Also, what about plastic trim, can grains and colours be matched and I can replace the door latch bezel on my Capri? 
  3. Oh, and cost - "cheaper" but by how much?

 

timmy7t 23 April 2026

This is one of those things that hits home the moment you’ve spent six months hunting a broken window crank for a ‘72 Fiat. You start questioning your life choices. The article gets it right – for most people, 3D printing still sounds like sci-fi toys and cool things to 3D print like mini dragons or movie props. But the real magic is exactly this: bringing dead tooling back to life. I’ve held a reproduced cam cover that was scanned from a cracked original, printed in nylon, and it fit like a glove. No warehouse full of NOS parts, no retired hoarder in a shed. Just data and powder. From my own stumbling into this, the only advice I’d give is to double-check material specs before printing anything that touches heat or oil – PLA melts on a summer dashboard. Done right, this tech doesn’t just fix cars; it keeps memories on the road.